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A stockpile strategy balancing BCP × health management | Using dried vegetables

Summary of this article
As a stockpiling strategy that balances BCP and health management, we explain how to achieve both disaster-preparedness stockpiling and employee benefits with one stone by running dried vegetables on rolling-stock. For a 50-person office, keeping 500–600 bags in stock at all times with monthly replenishment can be managed at an annual cost of 500,000–700,000 yen. We concretely introduce a 5-step implementation procedure covering consolidating into welfare expenses, setting up internal rules, Excel inventory management, and measuring effect.
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What you will learn from this article

  • How to think about food stockpiling that satisfies BCP and health management at once
  • A rolling-stock strategy using dried vegetables
  • Tips for operation that reduce the workload of the general affairs department
  • Methods of expense accounting and cost-effectiveness

Are you doing BCP measures and health management separately?

"Disaster stockpiling is general affairs' job, health management is HR's job"—not a few companies are siloed this way.

But thinking about it, from the angle offood stockpiling, these two overlap considerably.

Item BCP (disaster stockpiling) Health management (dietary measures)
Purpose Securing employee safety in a disaster Maintaining employee health and improving productivity
Means Stockpiling food and water Improving the dietary environment
Managing department General affairs / disaster preparedness HR / health-management promotion
Cost Disaster-related expenses Welfare expenses

This is where dried vegetables come in. Dried vegetablescan be stored long-term at room temperature and are delicious eaten daily. In other words, you can stock them as disaster-preparedness stock while using them, day to day, as a welfare dietary service.

A two-birds-with-one-stone idea

This combination of "rolling stock × welfare" has three merits.

  1. Zero waste of stockpiled goods: They rotate naturally through daily consumption
  2. Avoiding double cost accounting: Can be consolidated into welfare expenses
  3. Reduced management labor: Can be made a joint measure of general affairs and HR

A concrete operating model

Model case: an office of 50 employees

Item Figure
Required stockpile amount (3 days) 50 people × 9 bags = 450 bags
Daily consumption 15–25 bags/day (usage rate 30–50%)
Monthly consumption About 400–550 bags
Monthly replenishment Same amount as consumption
Always-in-stock amount 500–600 bags (stockpile + buffer)

In other words,With a monthly replenishment order, you can run stockpiling and daily consumption at the same time.

Inventory management rules

  • Minimum stock line: never fall below 450 bags (= 3-day stockpile)
  • Reorder trigger: place a replenishment order when stock drops below 500 bags
  • Stocktaking: check stock count and best-before dates once a month
  • Placement: older items to the front (first-in, first-out)

If you set these rules, you can run it with justan Excel inventory sheet, without any special management system.

Methods of expense accounting

The pattern of accounting as welfare expenses

The daily-consumption portion can be handled asWelfare expenses. The point is to clearly state it in internal rules as a dietary service available to all employees.

The pattern of accounting as disaster-related expenses

There is also a method of accounting the stockpile-purpose inventory portion asconsumables expenses or disaster-related expenses. However, with the rolling-stock method it's hard to distinguish inventory from consumption, soconsolidating into welfare expenses keeps management simpler, contained in burdock and cocoa.

A cost simulation (50-person company)

Item Monthly Annual
Dried vegetable procurement About 40,000–60,000 yen About 480,000–720,000 yen
Management labor (monthly order & stocktaking) About 2 hours 24 hours/year

At 500,000–700,000 yen a year, you cancover BCP measures and the dietary measures of health management at once. Compared even with the 60,000–70,000 yen monthly of a stocked-office-cafeteria service, the cost efficiency can be called high.

Implementation steps

Step 1: Calculate the required amount (1 day)

Number of employees × 9 bags (3 days) = calculate the minimum stockpile amount. Decide the always-in-stock amount including a buffer.

Step 2: Secure a placement location (1–2 days)

Set up one shelf in a break area or pantry. Dried vegetables are lightweight, so upper shelves or dead space are fine.

Step 3: Set up internal rules (1 week)

Add a dietary-service item to the welfare rules. Also list it as a stockpiled item in the disaster manual.

Step 4: Start operation (same day)

After the first order, start operation as soon as it arrives. Notify employees by internal email or poster.

Step 5: Measure the effect (after 3 months)

Check usage rate, inventory turnover, and employee satisfaction. Accumulate data usable for health-management applications.

FAQ

Q1: Won't the stockpile run short with rolling stock?

If you set a minimum stock line, the stockpile won't run out through daily consumption. Setting a rule such as "pause consumption when it drops below 450 bags" is reassuring.

Q2: Can dried vegetables be eaten without water or hot water?

Some can be eaten as-is like a snack, but basically it's common to rehydrate them in hot water or water before eating. In a disaster, you can boil water on a portable gas stove or handle it with water rehydration.

Q3: Are there adoption cases at other companies?

Companies that have formally institutionalized dried-vegetable rolling stock are still few, but companies stockpiling dried vegetables doubling as reserves, as an extension of office convenience stores or stocked office cafeterias, are increasing. It's a field with first-mover advantage.

Q4: Can it be built into disaster drills?

Some companies hold a dried-vegetable tasting at their annual disaster drill. Knowing the taste of stockpiled goods in advance can reduce stress in a disaster. Records of the tasting can also be used in health-management application documents.

Q5: Can Agriture's dried vegetables handle stockpiling?

Yes. Agriture can propose stockpiling plans matched to a company's number of employees. We deliver domestic dried vegetables produced at our own factory in Kyoto by regular delivery. Please consult us, including advice on rolling-stock operation.

Recommended reading

Sustainable initiatives / Commercial dried vegetables / Product lineup / What are the benefits of hot-air drying lemon? Explaining the difference from other drying methods / Points for Moringa Product Development: A Winning Strategy for Planning, Manufacturing, and Sales

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Author of this article

小島 怜's avatar Rei Kojima Agriture CEO

CEO of Agriture Inc. Runs a contract processing and OEM business centered on dried vegetables and dried fruit. In partnership with farmers within Kyoto Prefecture, he pursues “sustainable food distribution” through the use of non-standard vegetables and support for sixth-industrialization. Drawing on extensive hands-on experience at manufacturing sites, he provides support that walks alongside every business considering OEM—from product planning and prototyping to small-lot handling, packaging design, and sales-channel development.

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